Ace Well Technology, in collaboration with Expro and Archer, has successfully completed the first well deployment of the Ace Control Line Clamp (ACLC) using Expro’s Remote Clamp Installation System (RCIS) on the Norwegian Continental Shelf (NCS). This marks a significant milestone in advancing well completion operations through automation, combining precision engineering and operational efficiency.
“The ACLC was engineered with the objective of maintaining mechanical robustness while enabling remote installation under dynamic rig conditions. By leveraging our proven ratcheting mechanism, we’ve developed a clamp that delivers consistent holding force, precise alignment, and rapid installation - whilst significantly reducing red zone exposure. This first deployment confirms the system’s performance in real-world conditions and validates the design choices that underpin its functionality,” said Anbjørn Kaurstad, technology manager at Ace Well Technology.
The operation was carried out with Archer as the drilling contractor, who welcomed the new system for its operational consistency and technical advantages. “We’re excited to join this breakthrough – hands-free completion enhances safety and efficiency by reducing manual risks and delivering more consistent results. Upholding strong QHSE standards is vital to every project, and this innovation helps us protect our team while improving the quality of our deliveries,” said Bjørn Christensen, One Archer Manager FLX.
Built on Ace’s proven Ace Ratchet Collar (ARC) technology, the ACLC automates control line clamp installation while maintaining reliability under rigorous well conditions. The combined ACLC and RCIS system performed seamlessly during the first deployment, achieving a peak running speed of 15–16 joints per hour. All clamps functioned as designed, with control lines securely fastened throughout the operation and an average installation time of around 50 seconds per joint.
The ACLC concept was initiated in 2020 at the request of Equinor to improve completion operations by integrating automation. Ace Well Technology partnered with Expro to develop the system, combining Ace’s expertise in mechanical downhole solutions with Expro’s remote handling technology. The collaboration culminated in this successful deployment, demonstrating both the technical capabilities and operational efficiency of the system.
The achievement represents a significant step in the evolution of well completion processes, showcasing how automation can streamline installation tasks while maintaining reliability and precision. Interested readers can watch a video demonstration of the RCIS system on YouTube to see the operation in action.
This first deployment of the ACLC with RCIS underlines the growing role of technology-driven solutions in the oil and gas sector, illustrating how engineering innovation can enhance performance, consistency, and operational excellence on the Norwegian Continental Shelf.
