In a contract with Shell Offshore, innovative solutions provider, CRP Subsea, will be supplying crushable foam wrap (CFW) for the Whale deepwater development situated 200 miles south of Houston in the Gulf of America
The contract covers one well-set to be delivered by Q3 2025, followed further by the generation of four additional well-sets over the year. Each well-set are made of 1,798 CFW quadrants, each one metre in length. Other components include installation equipment, such as adhesive (one tube per two quadrants), adhesive dispensing guns, tie wraps, and Spanset straps.
An engineered syntactic foam, CFW comprises of a thermoset resin and hollow glass microspheres (HGMS). Once installed around the inner drill casing, it is immersed in the annulus fluid. As pressure within the annulus increases, the CFW will collapse at a pre-determined pressure and temperature combination, as dictated by well conditions. This controlled collapse allows for the expansion of annulus fluid, dispersing potentially destructive pressure build-up.
Andy Smith, Head of Sales, said, "It’s fantastic that Shell has chosen us to support this exciting deepwater project. We’ve been manufacturing and deploying crushable foam wrap for decades, helping to protect wells around the world. This contract is a great validation of our team’s expertise and dedication to delivering high-quality solutions for the industry."
The CFW will be produced at the company's Skelmersdale facility, once project engineering begins shortly.
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