Liberty Industrial has completed the onshore deconstruction and recycling of the Santos Campbell platform on behalf of McDermott International Ltd.
The project featured the Roll-On-Roll-Off procedure of the oil platform using Self-Propelled Modular Transporters (SPMTs) at the Australian Marine Complex Common User Facility (AMC CUF).
“The decommissioning of the Campbell platform exemplifies Liberty Industrial’s ability to tackle the intricate nature of onshore decommissioning, setting a benchmark for excellence in a rapidly growing industry sector,” said Jed Van Iersel, decommissioning manager at Liberty Industrial.
Van Iersel added that it highlighted the company’s ability “to meet all stakeholder requirements” and to handle complex marine operations.”
Following the offshore removal by McDermott, the Santos Campbell platform arrived at Port Henderson in three unique structures via barge.
These structures were safely transported via SPMTs to the onsite deconstruction yard for disposal and recycling.Liberty Industrial executed the Roll-On-Roll-Off procedures in just five days, following six months of meticulous planning with leading in-house and subcontractor engineers.
The deconstruction posed significant logistical challenges, the company added in a statement.
Each structure, the heaviest weighing over 600 tonnes, required a bespoke handling plan to ensure safe and efficient transfer from the barge to the decommissioning site, addressing various water displacement considerations and tight port schedules.
The remaining onshore deconstruction and recycling programme was completed on budget, on time, and with exceptional stakeholder satisfaction in 57 days, the statement noted.
Located in the Varanus Island hub, the Campbell Platform removal was contracted to McDermott in 2023, who then engaged Liberty Industrial for the task of deconstruction and waste recycling management.
All structures were deconstructed using suitable demolition excavators, with demolition of taller structures achieved by high reach excavators, oxy-cutting from EWP to pre-weaken structures before final induced collapse, the Liberty Industrial statement noted.
The materials from these structures were then downsized and moved to the processing area for segregating and processing using hot oxy-cutting and cold mechanical shearing, achieving a 99.5% recycling rate.
“We are extremely pleased with our ability to manage the complexities of the project by expanding our capabilities to include marine offloading operations and set a new benchmark for onshore decommissioning in Australia,” said Warwyck Smith, Decommissioning Project Manager, Liberty Industrial.
“We look forward to expanding on our already established and growing presence as a subject matter expert in onshore decommissioning in Australia and internationally.”
A federal judge in Louisiana has rejected a bid by three US states to block a rule adopted in 2024 that strengthens the financial assurance requirementsfor offshore oil and gas companies to ensure they meet their decommissioning obligations.
The judge declined to issue a preliminary injunction sought by the Republican-led states of Louisiana, Mississippi and Texas along with the Gulf Energy Alliance, Independent Petroleum Association of America, Louisiana Oil & Gas Association, and U.S. Oil & Gas Association.
The 2024 rule was issued by the U.S. Bureau of Ocean Energy Management (BOEM), which noted that since 2009, more than 30 corporate bankruptcies had occurred involving offshore oil and gas companies that did not have sufficient financial assurance to cover their decommissioning obligations, which had highlighted a weakness in BOEM’s current supplemental financial assurance programme. BOEM noted that the new rule finalises amendments to existing provisions and increases regulatory clarity about financial obligations “to better protect the taxpayer from potentially bearing the cost of facility decommissioning and other financial risks associated with OCS development, such as environmental remediation.” The new rule includes the requirement that companies which cannot provide adequate financial assurance have to put up a surety bond.
The three states and industry groups argued that the rule if enforced would result in "potentially existential consequences" for small and medium-sized companies as they would be unable to obtain such bonds.
The judge said that issuing a preliminary injunction was not warranted on the grounds that the threatened harm is not imminent, given that the new requirements are being phased in over three years, and demands for supplemental financial assurance would not be issued until mid-2025 at the earliest.
"While these harms may be likely, a preliminary injunction can only be issued if the threatened harm is also imminent," the judge said.
However he said he would expedite the case so the court can reach a final decision on the merits before the demand letters are issued and plaintiffs incur any resulting costs.
Watch this space!
A major milestone has been reached regarding the decommissioning of the Northern Endeavour FPSO wherein an extensive well suspension and flushing campaign has been successfully completed.
The campaign started in September 2024, led by Phase 1 contractor Petrofac Facilities Management Limited (Petrofac). Sapura Constructor, the light well intervention vessel, has completed the works in the Laminaria-Corallina oil fields.
The critical work included temporarily suspending seven of the nine oil wells in the Laminaria-Carollina oil fields (two of the wells were previously suspended). The process involved closing off the valves that control pressure and flow on the sea floor, and installing two sets of specialised barriers at two different sections of the well to ensure fluids cannot escape.
The other part of the campaign involved flushing of nearly 30km of pipeline, including subsea umbilicals, risers and flowlines. The process ensures the pipeline are clear of hydrocarbons and hazardous materials before disconnecting the FPSO which is penned for the second half of 2025.
The completion of this well suspension and flushing campaign is a major step towards allowing the FPSO to be safely disconnected from the subsea infrastructure without leaking fluids into the ocean. More work will take place in later phases of the project to permanently plug and abandon the wells.
Deep water well control service provider, Marine Well Containment Company (MWCC), has onboarded W-Industries with a multimillion contract to conduct the engineering, fabrication, and delivery of its new drill-ship deployed containment system.
This will enhance the coverage for potential deep water well control situations that majorly impact the offshore oil & gas industry. MWCC’s new MODU Deployed Containment System (MDCS) will be put into place by W-Industries, involving designing, manufacturing, and integration of its seven key flowback modules. This new equipment will further enhance MWCC’s already extensive capabilities to capture and keep hydrocarbons out of the environment in the event an incident well cannot be immediately shut-in. Designed to operate reliably in challenging offshore environments, the flowback solution will provide dependable performance for up to six months, allowing sufficient time for relief wells to be drilled to permanently plug the well.
“W-Industries is proud to partner with MWCC on this critical project,” said Michael Bain, SVP Integrated Systems at W-Industries. “With our extensive technical experience in offshore automation and modular fabrication, we are dedicated to delivering an efficient and robust solution that will significantly enhance MWCC’s containment response capabilities.”
“MWCC is excited to work with W-Industries on this important enhancement to our current flowback capabilities, a great example of our never-ending focus on continuous improvement,” said David Nickerson, CEO of MWCC. “W-Industries’ expertise in delivering highly automated modular processing systems is exactly what MWCC was looking for.”
This partnership reinforces W-Industries’ leadership in offshore energy innovation, particularly in supporting industry safety initiatives and regulatory requirements. By contributing to MWCC’s continued advancements in well control capabilities, W-Industries is demonstrating its commitment to operational safety, regulatory compliance, and offshore risk mitigation. This positions the company as a trusted partner for offshore and subsea energy solutions, ensuring that well containment technology continues to keep pace with developments in offshore drilling practices.
To address the challenges associated with offshore oil and gas decommissioning, the Ocean Conservancy has recommended the following actions to be taken to set the stage for long-term success:
The Bureau of Safety and Environmental Enforcement (BSEE) should develop mandatory decommissioning plans, under which operators are able to clear their decommissioning backlog within a set timeline. For offshore wells and platforms located on expired, terminated, or relinquished leases, the BSEE must enforce appropriate decommissioning deadlines and ensure that they are up-to-date. In case of uncertainities regarding the enforceability of BSEE sanctions, the agency should issue clarifying guidance or set up new or revised guidelines.
For idle wells and platforms located on active leases, the BSEE should codify its decommissioning deadlines for such infrastructure. It should also shorten deadlines to ensure that idle wells and platforms are cleaned up promptly, while ensuring that these wells and platforms are decommissioned within one year. Furthermore, the BSEE should be cautious of granting decommissioning waivers for potential future use of wells or platforms. In case it does grant a future use waiver, the agency should require operators to provide supplemental financial assurance that will cover the full cost of decommissioning. The BSEE should also increase its use of sanctions to compel compliance with decommissioning deadlines.
When a pipeline no longer proves useful, the BSEE should require its owner to remove it from the seabed. Regulations need to be revised and the agency needs to permit decommissioning in place only in rare circumstances, during which operators need to monitor the condition and location of the pipeline over time to ensure that it remains secure. Moreover, a fee needs to be paid to combat the impact of the discarded pipeline. The BSEE operators are also required to perform site clearance activities and ensure that the agency steps up its observation, inspection and verification, so that it does not entirely rely on self reported data provided by the operators.
The Bureau of Ocean Energy Management (BOEM) should also consider implementing a system that would require each lessee to establish a dedicated account, into which the lessee would invest funds sufficient to satisfy estimated decommissioning obligations. The main advantage of this system is the absence of bonding requirements. Funds should also be made available to the lessee during the conclusion of lease operations. Most importantly, the BOEM should ensure minimisation of US taxpayer exposure to decommisioning liabilities.
The BSEE and BOEM need to establish 'fitness to operate' standards to ensure that lessees and operators are qualified to conduct business on federal offshore oil and gas leases. Factors such as past compliance, and lease permit terms and the financial health of lessees and operators need to be considered. A formal rulemaking process needs to be undertaken to ensure that the standards are enforceable. During this process, agencies must disqualify existing or potential lessees or operators that fail to meet the required fitness standards.
Both the BSEE and BOEM need to increase their commitments to transparency and data sharing in regard to offshore oil and gas decommissioning operations. By expanding their dashboard with additional details on status and ownership of wells and pipelines, they can ensure that publicly available data is more accessible and understandable. The dashboard could also be made more elaborate and user friendly by adding more details about the disposition of structures, including the reuse of platforms and rigs-to-reeds status. Furthermore, it could also disclose estimated and final costs for decommissioning activities.
To strengthen government oversight and enforcement of offshore oil and gas decommissioning activities, the Congress can pass legislation mandating any of the above policy solutions and also to achieve outcomes that are beyond the existing authority of administrative agencies. Additionally, job training programmes can also be facilitated to train those oil and gas workers who are interested in transitioning to work on renewable energy projects or offshore decommissioning work.
A company specialising in rigless well intervention services, TSMarine (Contracting) Ltd, has bagged contracts of approximately £2mn for a multi-client well abandonment programme.
The contracts will be delivered for two significant operators in the North Sea, where TSMarine's recently chartered vessel, the Rem Poseidon, will be deployed to plug and abandon three Category 2 suspended subsea wells in the Southern North Sea.
The campaign will involve perforation, followed by cementing the wells before the wellheads have been severed and recovered. TSMarine will also recover and dispose residual oil-based muds as required in the process.
Speaking on the project's focus on spreading the mobilisation and transit costs that come with decommissioning, Tim Martin, TSMarine's Regional Director for Europe and Africa, said, "We have developed this innovative approach to deliver significant cost benefits to operators - the first of several innovative approaches which we are developing to drive down the cost of subsea decommissioning.
"The trend for multi-client well abandonment projects is increasing, primarily because operators are sharing fixed costs with each other and realising the cost savings that can be achieved from a single mobilisation."
The project is similar to the one that the Aberdeen-based subsea services contractor took up in 2008 for bp, Perenco and Tullow Oil. "We are well positioned to support operators effectively manage decommissioning activity and this project underlines our ability to offer operators cost effective, bespoke well abandonment and decommissioning programmes," said Martin.
As the lead contractor for the programme, TSMarine will project manage the campaign, develop the work scope, including but not limited to, developing the required tooling, selecting and managing sub-contractors, planning and executing the offshore operations. In addition, the project team will carry out well reviews, HIRA and emergency response planning.
A key player in the niche subsea rigless intervention and decommissioning market, TSMarine operates worldwide, with offices in Aberdeen, Bergen, Norway, Perth Australia, Singapore and Nigeria.
To know more about Europe's well intervention scene, click here.
Production at Brazil’s Mero field is set to ramp up with the arrival of SBM Offshore’s FPSO Alexandre de Gusmão.
The FPSO, which has a production capacity of 180,000 barrels of oil (BOPD) per day and gas compression of 12mn cubic metres per day, left China for Brazil in December. It is scheduled to spend 22.5 years in the country according to the terms of a lease and operation contract with Petrobras signed in 2021. Alexandre de Gusmão will be the fifth FPSO unit operating at Mero, joining Pioneiro de Libra, Guanabara, Sepetiba, and Marechal Duque de Caxias. The addition of the new FPSO is expected to boost the field’s production capacity to 770,000 bopd.
The Mero field, located in ultra-deep waters (2,100 m) approximately 190 km off the coast of Rio de Janeiro in the pre-salt layer of the Santos Basin, reached the milestone of 500,000 barrels of oil produced daily on 28 February. Discovered in 2010, Mero is governed by the Libra Production Sharing Contract, operated by Petrobras (38.6%), in partnership with Shell Brasil (19.3%), TotalEnergies (19.3%), CNOOC (9.65%), CNPC (9.65%) and Pré-Sal Petróleo SA (PPSA) (3.5%), which, in addition to managing the contract, acts as the Union’s representative in the non-contracted area (3.5%). The pre-salt currently accounts for 81% of Petrobras’ total production.
"Since extracting its first oil, Mero’s production has been marked by technological advances, innovation and production records. The 500,000 barrels per day mark is the result of the work of several areas and the new technologies used in our projects and in our day-to-day operations. The company remains committed to operating sustainably, optimising production in existing fields and, in doing so, helping to provide the energy needed for the country’s development," said Magda Chambriard, CEO of Petrobras.
"Mero is the third largest field in Brazil and, in terms of volume of oil in place and production, is behind only Tupi and Búzios, also located in the Santos Basin pre-salt. And production will increase even further with the completion of the ramp-up of the FPSO Marechal Duque de Caxias and the start-up of the FPSO Alexandre de Gusmão. We have invested heavily in technological development, which allows us to increase productivity while minimising greenhouse gas emissions, with safety and integrity of the facilities," said Sylvia Anjos, Petrobras’ Exploration and Production Director.
Nauticus Robotics has announced the signing of a definitive agreement to acquire subsea robotics expert SeaTrepid International.
The strategic acquisition, which is projected to be completed by May 2025, underscores Nauticus’ commitment to innovation and revenue growth in 2025. By integrating Nauticus’ AI-driven autonomy software ToolKIT into SeaTrepid’s existing ROV fleet, the combination will showcase strong advancements in power efficiency and operational performance.
The ability of ROVs and Aquanaut to communicate at depth unlocks new service opportunities which enable the two autonomous systems to collaborate in delivering cutting-edge underwater solutions.
Bob Christ, SeaTrepid’s previous CEO and now President of SeaTrepid Operations, said, “We look forward to combining with Nauticus to extend ROV capabilities and enhance execution on a global scale."
David Huber, current SVP of Ocean Minerals, commented, “SeaTrepid is a long-time reliable subsea services provider to the deepwater companies I have worked for over the past several decades. With the combination of Nauticus' autonomous cutting-edge controls technology coupled with SeaTrepid's deep knowledge of subsea services, I see this as a breakthrough development for the offshore sector."
While subsea pipelines that are not in use are considered obstructions and need to be cleared by operators from the seafloor, there are a number of gaps in regulations governing the decommissioning of subsea pipelines.
For example, when the BSEE staff refuses to find a pipeline as obstructive, they may proceed to clear the inside of the pipeline, secure its ends, and leave it on the seafloor. This is considered an exception which has resulted in nearly 97% of disused pipelines to remain on the ocean floor. According to the Governmental Accountability Office (GAO), operators had left around 18,000 miles of disused pipeline at the bottom of the Gulf of Mexico, as of 2021. Although these structures might go on to become an obstruction over time, their removal has been largely unsuccessful in most cases, due to a lack of funding mandate allocated towards pipeline removal.
Another notable loophole is the absence of fixed decommissioning deadlines within existing regulations. Verification regarding the absence of obstructions on decommisioned pipeline sites are also not mandatory. Moreover, BSEE regulations do not require operators to monitor and report on decommissioned-in-place pipelines, nor does BSEE itself monitor decommissioned-in-place pipelines. There is also no fixed data on the extent to which the industry is actually complying with any of the agency regulations that have been laid out.
Elemental Energies has expanded its senior management team with the appointment of Ross Provan as Head of Decommissioning Solutions.
Ross will bring 18 years of projects and operational experience to the role, with expertise spanning drilling, facilities engineering, subsea, project assurance, construction and decommissioning.
In his new role, Ross will lead Elemental Energies’ focus on EPRD (engineering, preparation, removal and disposal) and the integration of services including the existing wells decommissioning capabilities across all areas of the work breakdown structure.
Mike Adams, Chief Executive Officer at Elemental Energies, said, “With global offshore decommissioning spend projected to double over the next two decades, the need for integrated, cost-effective and innovative solutions is crucial […] With Ross leading this key area, we are confident that his experience and expertise will help us to continue to drive innovation and efficiency in the decommissioning sector.”
Elemental Energies has built a global reputation in engineering and project management, and has an extensive track record managing large-scale platform P&A, major subsea well decommissioning and integrated wells and facilities projects. Last year the company continue to expand its service offering with the joint venture announcement with Archer for global P&A services.
UK-based Hunting plc, which operates in the well interventions market and other areas, has outlined plans to grows its business in the Middle East.
“Hunting is looking to build its presence in the Middle East with the construction of a small laboratory in the UAE to service clients in the Eastern Hemisphere,” it said in a statement on 7th March, 2025.
“With the establishment of this laboratory, the sample lead time and overall analysis time will decrease as a result of closer proximity to the customer.
Hunting is a leading manufacturer of precision engineered products and integrated systems for the global energy market as well as other industries.
Its product suite includes well intervention equipment, well test and process systems, connection technology, logging systems and other areas.
The statement coincided with the acquisition of Organic Oil Recovery (OOR) technology, in a deal worth US$17.5mn. Field trials of the OOR technology — designed to prolong the life of a field and lower water cut during end-of-life production — are currently underway in the Middle East and other parts of the world, the company said in the statement.
“Following the acquisition of this exciting business, Hunting now has the ability to deploy this remarkable technology globally,” said the company’s CEO, Jim Johnson.
The company also reported its full-year 2024 results on 6th March with both revenue and earnings growth “despite the volatile energy markets” of last year, Johnson added.
The Middle East remains a key area of growth, it added, given the level of tender activity across the region.
The UAE is one of a number operating sites in the group’s Europe, Middle East, Africa (EMEA) business, alongside Saudi Arabia, the UK, the Netherlands and Norway.
Its well intervention portfolio includes pressure control and slickline equipment, tubing technology, e-line tools and control and injection units.
The Middle East’s intervention scene appears to have a promising future as operators seek to minimise emissions while maintaining production. An indication of such a future can be found in companies such as well integrity and production optimisation leader, Coretrax, showing increased business interest in the region.
“The Middle East is a key growth area for Coretrax ... As operators remain focused on maximising recovery efficiently and sustainably, our expandable technology is ideally placed to support this demand," said John Fraser, Coretrax CEO, while marking the Company’s first deployment of ReLineWL straddles in 2022 for a major Saudi operator.
With the help of Coretrax’s ReLineWL that provided maximum production conduit to surface over conventional options, the well was brought back online. Not only did it bring down water production by 31%, but also enhanced oil output by 1,400 bpd. This also resulted in a significant drop in carbon footprint.
ReLineWL straddles allow maximum protection against the pollutants, elevated salt levels or impurities that are generated from produced water by isolating perforation intervals to shut off water production zones. It simplifies the huge challenge of time-consuming water treatment, which is especially worse in brownfield establishments, costing operators a fortune. ReLineWL also eliminates the storage and transportation difficulties that come with water production.
A one-trip, wireline deployed straddle system to address common well integrity issues, Coretrax’s ReLineWL also offers solutions regarding corroded or compromised tubing, such as the loss of well integrity. Enabling intelligent, non-intrusive interventions, the tool’s emission reduction capacity makes a huge difference. It omits the need for extensive workovers, and even well plugging and abandonment in extreme cases.
Speaking of a latest addition to the Company’s product line called Restore Patch, Fraser said, “Through the advancement of expandable straddles like our Restore Patch, operators can effectively reline mature or non-producing wells to deliver efficient and economical recovery. Our leading expandable technology is already delivering substantial efficiencies and we are actively seeking partnerships with conveyance providers which will allow us to make this solution even more accessible to the global energy industry.”
Restore Patch can be run across coiled tubing and drill pipe to restore well integrity and tackle common issues of water production, completion leaks and sand ingress. The system’s shoeless design makes drill out redundant, saving valuable rig time with a one-trip solution. Its slim outer diameter also allows it to bypass inner diameter restrictions such as sub-surface safety valves. At a 75% expansion ratio, it delivers maximum oil and gas production conduit to surface. With more than 700% greater flow area, the tool provides unmatchable results when compared to traditional straddles. Deploying the Restore Patch that gives all-time reservoir accessibility without major intrusions will allow operators to seamlessly plan future well operations and end-of-life activities.
This is an extract from a report by Offshore Network, which explores how the Middle East’s adoption of digital solutions is reshaping the well intervention market, highlighting a forward-thinking approach that bridges the gap between traditional energy practices and the drive for a more sustainable future. Read more on this and other reports.
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